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Franc Zabkar  
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 More options Sep 9 2008, 3:33 pm
Newsgroups: sci.electronics.repair
From: Franc Zabkar <fzab...@iinternode.on.net>
Date: Wed, 10 Sep 2008 07:33:52 +1000
Local: Tues, Sep 9 2008 3:33 pm
Subject: Re: Bad DLP Ballast?
On Sat, 6 Sep 2008 08:26:52 -0700, "Chris F." <zappy...@hotmail.com>
put finger to keyboard and composed:

>  Me again with this miserable Zenith DLP TV. I made a post about this about
>a month ago regarding lamp replacement, I was able to do it successfully and
>returned it to the customer. A few weeks later the customer brought it back,
>this time with a different symptom; the set tries to power but makes a
>buzzing sound, and shuts off.
>  With the front cover removed, I soon saw the source of the buzzing sound.
>A small round white component off the HV transformer (looks something like a
>large diode) lights up bright blue appearing to arc internally. The lamp
>does not power up at all. I checked the lamp and it is fine, so at this
>point I'm suspecting a bad ballast...... but with replacements costing up to
>$200, I sure hope it isn't.

This forum suggests that LG had a bad run with 5kV lamps:
http://www.avforums.com/forums/archive/index.php/t-415699.html

Problems with starting ...

>Thanks for any advice.

This patent has an explanation of how a typical 2-pin ballast works:
http://www.freepatentsonline.com/6781328.html

It includes basic circuit diagrams.

AFAICT, a capacitor is charged to about 370VDC at which time the
starter (discharge gap) breaks over, and the capacitor's energy is
then dumped into a HV transformer. I would check those particular
components first, although the inverter section could also be at fault
(the inverter and HV output winding are in series). I believe the
output of the transformer should be 5kV.

- Franc Zabkar
--
Please remove one 'i' from my address when replying by email.


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